| This is a commented Technical Specification Example
based on the official LHC Technical Specification template. It includes
hints and guidelines on how to prepare a Technical Specification.
The template is meant as a guide to the contents of a Technical Specification and as a reminder of the points to consider when preparing a Technical Specification. The chapters proposed in the template should be amended to suit individual cases. The following conventions are used in this example:
A more compact version is also available for printing.
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| Group Code: LHC-MMS/98-198/G09/fs HELP | |
| EDMS No.: 123455 HELP | |
| LHC Project document No.: LHC-MBPA_CI-0091.00 HELP |
| The Large Hadron Collider Project |
IT-2538/LHC/LHC
HELP
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Invitation to Tender
Technical Specification for the
Supply of
Three Pole
Measuring Machines
for the LHC
Superconducting Dipole Magnet
Abstract HELP
Deliveries are foreseen over six months
from placement of the Contract.
1.2 Introduction to the LHC Project
1.3 Subject of this Technical Specification
2.2 Items not included in the supply
3. GENERAL CONDITIONS FOR TENDERING AND CONTRACTING
3.2.1 Responsibility for design, components and performance
3.2.3 Deviations from this Technical Specification
4.1.1 The layer/pole measuring machine
4.10 Information and documentation management
4.10.2 Planning and scheduling
4.10.3 Quality control records
4.10.4 Data acquisition system and processing
5.2.1 On site work regulations
6. QUALITY ASSURANCE PROVISIONS
7.1 Tests to be carried out at the Contractor’s premises
7.2 Tests to be carried out at CERN
8.1 Provisional delivery schedule
8.2 Packing and transport to CERN
8.3.1 CERN supplied items and services
8.3.2 Contractor’s installations at CERN
ANNEX B: CD-Rom "CERN Official Documents"
List of Tables HELP
List of Figures HELP
Terms and Definitions HELP
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Cern Drawing Directory |
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Engineering Data Management System |
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Quality Assurance Plan |
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Statistical Quality and Process Control |
The European Organization for Nuclear Research (CERN) is an intergovernmental organization with 20 Member States*. It has its seat in Geneva but straddles the Swiss-French border. Its objective is to provide for collaboration among European States in the field of high energy particle physics research and to this end it designs, constructs and runs the necessary particle accelerators and the associated experimental areas..
At present more than 5000 physicists from research institutes world-wide use the CERN installations for their experiments.
1.2 Introduction to the LHC Project
The Large Hadron Collider (LHC) is the next accelerator being constructed on the CERN site. The LHC machine will mainly accelerate and collide 7 TeV proton beams but also heavier ions up to lead. It will be installed in the existing 27 km circumference tunnel, about 100 m underground, that previously housed the Large Electron Positron Collider (LEP). The LHC design is based on superconducting twin-aperture magnets which operate in a superfluid helium bath at 1.9 K.
1.3 Subject of this Technical Specification HELP
2.1 Scope of the supply HELP
2.2 Items not included in the supply HELP
2.4 Long-term conditions HELP
3. GENERAL CONDITIONS FOR TENDERING AND CONTRACTING HELP
Please refer to the commercial documents for more complete information.
Tenders will only be considered
from firms having been selected as qualified bidders by CERN, as a result
of the Market Survey ref. xxxx. CERN reserves the right to disqualify
any bidder whose reply to this Market Survey is found to have been incorrect.
3.1.1 Pre-tender discussions - Bidders’ conference HELP
The Bidder is strongly encouraged to contact CERN and discuss details of this Technical Specification before submitting a tender. In particular, CERN wishes to ensure that no doubt exists as to the interpretation of this Technical Specification.
All bidders will be invited to attend a bidders’ conference at CERN. One week’s advance notification of such a conference will be given by CERN. Bidders shall cover their own expenses incurred by attending this conference.
If the Bidder finds that any part of this Technical Specification is difficult, or costly to meet, he is free to propose an alternative solution, provided that the deviations from this Technical Specification, together with the reasons and advantages, are clearly indicated in the tender. Such alternative solutions shall always be made in addition to a confirming bid, which must comply fully with this Technical Specification.
CERN reserves the right to accept or reject the proposed alternative solutions without justification.
The Bidder shall propose a preliminary design and manufacturing schedule with the tender, based on the specified CERN provisional delivery schedule.
The Bidder shall declare in his Tender any subcontractors whose services he intends to use in the event of a Contract. Refer to the commercial documents for more details. If awarded the Contract, the Bidder shall restrict himself both to the subcontractors and the amount mentioned in the Tender. If, for some reason, he wants to change any subcontractor, or the scope of subcontracted work, or the amount subcontracted, he must obtain CERN’s prior agreement in writing.
The Technical Questionnaire attached to this Technical Specification shall be completely filled in and returned with the Tender Form, otherwise the tender will not be considered as complete and will be discarded.
3.1.6 Presentation of tender HELP
The Bidder may be required to make a formal presentation of his tender at CERN at his own expense. He shall be ready to do so within a week of notification.
Please refer to the commercial documents for specific conditions concerning the country of origin of the equipment or services to be supplied.
3.2.1 Responsibility for design, components and performance HELP
The Contractor shall be responsible for the correct performance of all items supplied, irrespective of whether they have been chosen by the Contractor or suggested by CERN. CERN's approval of the design and component choice does not release the Contractor from his responsibilities in this respect.
CERN assumes responsibility for the performance of items and sub-systems supplied by CERN.
3.2.2.1 Contract engineer
The Contractor shall assign an engineer to be responsible for the technical execution of the Contract and its follow-up throughout the duration of the Contract.
3.2.2.2 Progress report
The Contractor
shall supply, within one month of notification of the Contract, a written
programme detailing the manufacturing and testing schedules. The
programme shall include preliminary dates for inspections and tests.
A written progress report shall be sent to CERN
every two months until completion of the Contract.
3.2.2.3 Design approval and production HELP
The detailed design shall be submitted to CERN for approval within xxxx months after notification of the contract. CERN will give its approval or refusal, in writing, within four weeks. Component ordering and equipment manufacture shall not start without CERN’s written prior agreement.
The series production shall be preceded by the production of two pre-series units or xxxx prototypes. Production of the series must not start before CERN has given its formal approval of the pre-series or prototypes in writing.
Once the pre-series has been accepted CERN will give its written approval for the pre-series to be included in the main series.
3.2.3 Deviations from this Technical Specification
If, after the Contract is placed, the Contractor discovers that he has misinterpreted this Technical Specification, this will not be accepted as an excuse for deviation from it and the Contractor shall deliver equipment in conformity with this Technical Specification at no extra cost.
During execution of the Contract, all deviations proposed by the Contractor from this Technical Specification, the Tender, or any other subsequent contractual agreement, shall be submitted to CERN in writing. CERN reserves the right to reject or accept such proposals without justification.
CERN reserves
the right to modify this Technical Specification during execution of the
Contract. The consequences of such modifications shall be mutually
agreed between CERN and the Contractor.
CERN and its representatives shall have free access during normal working hours to the manufacturing or assembly sites, including any subcontractor’s premises, during the Contract period. The place of manufacture, as stated in the Tender, may only be changed after written approval by CERN.
4. TECHNICAL REQUIREMENTS HELP
The superconducting pole of the LHC dipole is composed of an inner and outer superconducting layer (drawings LHCMBPAA0003, LHCMBPAA0004, LHCMBPAB0003, LHCMBPAB0004) which have a length of about 15 m. The layers are constituted of a nearly flat cables, electrically insulated with polyimide tapes, having the same width (15.1 mm) but different mid-thicknesses (1.9 mm and 1.48 mm for the inner and outer layer respectively) that are wound on a winding mandrel. After winding, the layer is heated at temperatures close to 190 °C in a precise curing mold to trigger the bonding of the layer's turns. After baking, the layer is removed from the curing mold and has the behavior of a compact but not rigid compound which can be lifted and handled, always with care, for the subsequent dipole manufacturing operations.
HELP
TO INSERT FIGURES
In a superconducting magnet,...........
This machine is a frame-like type (see drawings LHCMB_TM0001 and LHCMB_TM0002) and it is composed of two separate units: the measuring straight part unit which measures the layer/pole straight part and..........
4.10 Information and documentation management HELP
Manufacturing drawings prepared by the Contractor for the execution of the Contract shall comply with the procedure defined in Chapter 8 of the LHC QAP document No LHC-PM-QA-306.00, "Drawing Process-External Drawings".
4.10.2 Planning and scheduling
Planning and scheduling activities shall be performed according to the procedure defined in the LHC QAP document No LHC-PM-QA-301.01, "Planning and Scheduling Requirements for Institutes, Contractors and Suppliers".
4.10.3 Quality control records
All specified
tests and measurements carried out during all stages of production, from
raw material procurement up to delivery and installation, must be recorded
in specific files, collected in the MTF (Manufacturing and Test Folder),
according to the procedure defined in the LHC QAP document No LHC-PM-QA-309.00,
"Fabrication and Inspection of Purchased Equipment".
Please refer to the cover letter or Instructions to Bidders for the complete list of enclosed documents which form part of this Invitation to Tender.
Please note that the quality assurance documents, CERN standards and Purchasing documents referred to in this Technical Specification are on the enclosed CD-Rom entitled "CERN Official Documents".
The following additional standards are applicable for the execution of the Contract.
5.1.1 CERN
standards
CERN
Safety Code D2
Safety code for industrial pressure vessels and pressurised pipe lines
CERN
Safety Instructions IS 23
Criteria for the selection of electrical cables and equipment with respect
to
fire and radiation resistance
5.1.2
International standards
European
Union Directive 89/392/CEE (June 14.1989)
5.1.3
National Standards
CODAP
80
Construction des appareils de pression non sousmis à l'action de
la flamme
5.2 Other references HELP
5.2.1 On-site work regulations
If work is to be carried out on the CERN site, attention is drawn to the fact that CERN has specific rules concerning safety regulations applicable to works of Contractors at CERN, access to and activities on the CERN site, occupational health and safety on the Organization's site and special health and safety matters.
The Contractor must plan, establish, implement and adhere to a documented quality assurance program that fulfils all the requirements described in this Technical Specification and drawn up according to the Quality Assurance Plan for the LHC Project.
Please note that the quality assurance documents, CERN standards and Purchasing documents referred to in this Technical Specification are on the enclosed CD-Rom entitled "CERN Official Documents".
The list of relevant topics covered by the LHC Quality Assurance Plan, together with the corresponding documents, is given in Table 1 below.
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Quality Assurance Policy and Organisation | LHC-PM-QA-100.00 |
| Glossary, Acronyms, Abbreviations | LHC-PM-QA-203.00 | |
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Planning and Scheduling Requirements for Institutes, Contractors and Suppliers | LHC-PM-QA-301.01 |
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Quality Assurance Categories | LHC-PM-QA-201.00 |
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Design Process and Control | LHC-PM-QA-307.00 |
| Drawing Management and Control | LHC-PM-QA-305.00 | |
| Drawing Process-External Drawings | LHC-PM-QA-306.00 | |
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Configuration Management - Change Process And Control | LHC-PM-QA-304.00 |
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Manufacturing and Inspection of Equipment | LHC-PM-QA-309.00 |
| Handling of Non-conforming Equipment | LHC-PM-QA-310.00 | |
| LHC Part Identification | LHC-PM-QA-206.00 |
7.1 Tests to be carried out at the Contractor's premises HELP
CERN reserves the right to be present, or to be represented by an organization of its choice, to witness any tests carried out at the Contractor's or his subcontractors' premises. The Contractor shall give at least 10 working days notice of the proposed date of any such tests.
7.2 Tests to be carried out at CERN HELP
8.1 Provisional delivery schedule HELP
The Gantt Chart below shows the ...........
HELP TO INSERT MS PROJECT VIEWS
8.2 Packing and transport to CERN HELP
The Contractor is responsible for the packing and, where included, the transport to CERN. He shall ensure that the equipment is delivered to CERN without damage and any possible deterioration in performance due to transport conditions.
8.3 Handling at CERN HELP
8.3.1 CERN supplied items and services
8.3.2 Contractor’s installations at CERN HELP
Please refer to section 5.2.1.
Provisional acceptance will be given by CERN only after all items have been delivered in accordance with the conditions of the contract including documentation referred to in this Technical Specification, all tests specified have been successfully completed and all test or other certificates have been supplied to CERN.
The guarantee period is defined in the commercial documents.
8.6 Service HELP
The Contractor shall agree to perform all repairs and/or design changes necessary to restore machine operation...........
8.6.3 Training
The
Contractor must include in the supply the appropriate training of staff
designated by CERN - up to 4 people - during a one week period. The training
must be organized immediately after provisional acceptance............
Persons
to be contacted for technical matters:
Persons to be contacted for
commercial matters:
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| LHCMBPAA0003 |
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COLLARED COILS ASSEMBLY - COIL INNER LAYER |
| LHCMBPAA0004 |
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COLLARED COILS ASSEMBLY - COIL OUTER LAYER |
| LHCMBPAA0005 | COLLARED COILS ASSEMBLY - COIL ASSEMBLY |
Group Code BACK
Insert the division or group document number according to the rules
of your division/group. It should at least be filled in with the
division and group in the form LHC-MMS. The initials of the
author should also be added after the Group Code to enable easy identification.
For example: LHC-MMS/98-198/G09/fs. It is
updated using the macro Update Doc Numbers on the LHC Tech Spec
Toolbar.
EDMS No BACK
A magic number for the EDMS system. It is filled
by the Specification Committee secretariat. For details see "Three
easy steps for the submission of ...". It is updated using the
macro Update Doc Numbers on the LHC Tech Spec Toolbar.
LHC Project document No BACK
This document number has the following structure:
It should be completed in the following way:
IT Number BACK
The IT number has the following structure:
It is given by the SPL Division when the Invitation to Tender is registered
with them.
If the technical specification is used for a price inquiry, IT
is replaced by DO in the number (DO-0000/LHC/LHC).
It is updated using the macro Update Doc Numbers on the LHC
Tech Spec Toolbar.
Abstract BACK
The abstract should mention the planned delivery schedule defined as
a number of months or years counted from the notification of the Contract.
Give some idea of the total number or tonnage or size or magnitude.
Date BACK
Replace the month and year on the template by the current month and
year.
It is updated using the macro Update Doc Numbers on the LHC
Tech Spec Toolbar.
List of tables and list of figures BACK
Use the macro Insert List of Figures on the LHC Tech Spec Toolbar
to insert a list of figures if there are figures in your specification.
These lists are updated automatically by the macro Update Doc Numbers.
Terms and definitions BACK
This table lists the definitions necessary for the understanding of
certain terms used in the Technical Specification.
It should be completed with the abbreviations, acronyms etc. that are
used in the specification. Delete the terms that are included in the template
if they do not apply.
Subject of this Technical Specification
BACK
Write a brief overview of all relevant points and explain how the object
of this Technical Specification is related to the LHC Machine.
Forms of expression such as the following shall be used:
- specifies ... (the dimensions of..., a method of..., the characteristics
of...) “
- establishes ... ( a system for ..., general principles for ...) “
- gives guidelines for ...”
You may wish to refer to a site drawing. Follow the instructions below.
Map of CERN site:
To insert
this map in a Word document do the following:
Scope of the supply BACK
The scope shall define without ambiguity the subject and the aspect(s)
covered by the technical specification, thereby indicating the limits of
applicability. It shall not contain requirements.
The scope shall be succinct so that it can be used as a summary for
bibliographic purposes.
The scope shall be worded as a series of statements of fact:
You may need to refer to:
Items not included in the supplyBACK
List all items supplied by CERN or by another institutes or supplier.
Long-term conditions BACK
Occasionally you may wish to ask firms to keep tooling or manufacturing
resources for xx years after last delivery.
GENERAL CONDITIONS
FOR TENDERING AND CONTRACTING BACK
Have a look at the "Abstract
of the purchasing procedures" maintained by SPL
Pre-tender discussions (or Bidders’
conference) BACK
If there is not going to be a Bidders' Conference use the text in black
(the one in the Word template). It there is going to be a Bidders' Conference,
replace the text in black by the text in red in this example.
Presentation of Tender BACK
In many cases this will not be required or a visit to the Bidder's
premises will be preferable.
Responsibility for design, components
and performance BACK
Include the following paragraph if your specification contains any
parameters and/or dimensions that may change and are indicated in tables
and drawings by the letters T.B.C. (To Be Confirmed).
CERN reserves the right to make minor modifications to this Technical Specification before placing the Contract. Parameters and/or dimensions, which may change slightly, are clearly indicated in the tables and in the attached drawings by the letters T.B.C. (To Be Confirmed) just beside their actual nominal value. Unless clearly stated by the Bidder in the tender document together with a justification, these minor changes shall not affect the contractual price that shall remain fixed.
Design approval and production BACK
Remove the second paragraph if there is no pre-series or prototype
production. Edit as necessary. You may wish to refer to a "production
readiness review".
Include the following sentence if applicable:
Once the pre-series has been
accepted CERN will give its written approval for the pre-series to be included
in the main series.
TECHNICAL REQUIREMENTS BACK
This chapter should contain:
The section titles should be edited as necessary.
The structure of the chapter may be adapted to suit the particular requirements. However all the complete technical requirements part should remain under chapter 4 to maintain the structure of chapters identical in all specifications.
Remember, in general, the firm "shall" , but CERN "will". Try to avoid "should".
How to insert a figure BACK
A short description of the procedure to insert illustrations is given
below:.
Inserting an illustration from a graphic application running on
PC's (CorelDraw, designer, PaintShop...)
1) In the graphic application, select and copy the
image (crtl-c)
2) In Word, place the cursor where the illustration
should go, then Edit - Paste special - Picture, de-select Float over
text, OK
Inserting an illustration from a file accessible from the PC
1) In Word, place the cursor where the illustration
should go, then Insert - Picture - From file, select the file - Insert
Inserting an illustration which is part of an engineering drawing
in CDD
1) See Saving
part of a drawing into a new file to prepare the file
2) In Word, place the cursor where the illustration
should go, then Insert - Picture - From file, select the file - Insert
Use the macro Insert Figure Caption to add a caption below the figure
Do not forget to insert a List of Figures after the List of Tables.
See
how it is done.
How to insert an Excel table BACK
1) In Excel, select and copy the cells (crtl-c)
2) In Word, place the cursor where the table should
go, then Edit - Paste special - Picture, de-select Float over text,
OK
Use the macro Insert Table Caption to add a caption above the table.
Note: Following the ISO/IEC Directives figure captions
are placed below figures, and table captions are placed above tables.
How to insert a MS Project Gantt Chart BACK
1) In Microsoft Project, display the Gantt Chart view.
Use the scroll bars at the bottom of the sheet and graph areas to adjust
the view.
2) Select the information you want to copy.
3) Click the Copy Picture button
on the Standard toolbar.
4) In the Copy Picture dialog box, click to select
the For Screen option. Click OK.
5) In Word, place the cursor where the Gantt Chart
should go, then Edit - Paste special - Picture, de-select Float over
text, OK
Information and documentation management
BACK
This paragraph should contain the list of all documents and data that
the contractor will have to supply during the execution of the contract.
APPLICABLE DOCUMENTSBACK
Applicable documents are grouped in CERN Standards, International Standards
and National Standards. Documents that do not belong to one of these categories,
such as Codes of Practice, should be listed under 5.2 Other Documents.
You will need to provide copies of any documents that are not included on the CD-Rom "CERN Official Documents", or are not widely distributed international standards.
Other referencesBACK
If the contract does not require work on the CERN site, the section
On
site work regulations should be removed. The section Other
documents can be used to list documents that do not fit in the
Standards
category.
It should be removed if it is not used. If both On site work regulations
and
Other documents
are not used, the whole section
Other references
should be removed.
QUALITY ASSURANCE PROVISIONS BACK
The list of documents found in the template is typical for a tender involving engineering design as well as manufacturing and testing of material and/or equipment. Depending on the scope of the tender, the Project Engineer in charge of the Technical Specification has to decide which QA documents are applicable to his specific case and edit the table accordingly.
Guidelines for the selection of QA documents:
In cases where the contractor is not required to carry out detailed engineering design, the following QA documents should be removed from the table:
| Quality Assurance Categories | LHC-PM-QA-201.00 |
| Design Process and Control | LHC-PM-QA-307.00 |
| Drawing Management and Control | LHC-PM-QA-305.00 |
| Configuration Management - Change Process And Control | LHC-PM-QA-304.00 |
To remove a row in the table, select the row and use Edit - Cut to delete it.
The full set of LHC QAP documents can be seen here.
If you have have specific quality assurance requirements, you should add a section 6.1 Specific quality assurance requirements where they are described. An example is shown here:
6.1 Specific quality assurance requirements
The Contractor's quality assurance programme
shall use SPC methods and shall be implemented and maintained from the
beginning of production. Prior to the contract being signed, the Contractor
shall furthermore submit to CERN, for its approval, a detailed description
of the test procedures and the model test certificates which he proposes
to use. He shall submit the model test certificates for the strands and
the proposed strand map at least two weeks prior to the commencement of
the manufacturing of Cable 2. The Contractor shall document all chemical,
metallurgical, electrical, mechanical, dimensional and surface measurements
and shall keep the full documentation and samples at his facilities until
2008.
TESTS BACK
For both the tests at the Contractor and the tests at CERN, points
7.1 and 7.2, the test methods and sampling methods (if applicable) should
be described.
TEST METHODS
Tests to be carried out at the Contractor's
premises BACK
Checklist:
Tests to be carried out at CERNBACK
Checklist:
Provisional delivery schedule BACK
Outline the delivery schedule in weeks/months from the placement of
the contract. Dates are given in the commercial papers.
Packing and transport to CERN
BACK
Handling at CERN
Specify all particular requirements and special conditions regarding
packing, maximum acceleration during transport and so on.
Clarify CERN supplied items and services.
Specify delivery to CERN, exact details concerning Meyrin or Prévessin will be included in the commercial documents.
Service BACK
Clarify what is required under service. e.g.
Annexes BACK
Annexes where the content of the annex is part of the specification
document, such as a list of drawings or a short text, should be separated
by a page break.
Annexes that are references to separate documents may be listed on
the same page.
Annex A: List of drawings
You may wish to send drawings on a CD-Rom. In that case the CD-Rom
will contain:
1) copies of the drawings in HPGL format (exactly what is stored in
CDD and printed on paper copies)
2) a copy of the viewer on the CD so that the recipient sees exactly
what we see and print.
The recipient of the CD must be told that in case of doubt he should
refer to the paper copy (telling him it is the responsibility of the CERN
engineer or designer.
It is recommended that the drawings are listed with their revision index to prevent confusion about which revision of the drawings is applicable.
A list of drawings, including drawing number, revision index and title
can be prepared automatically from CDD. See Preparing
a list of drawings
Annex B: CD-Rom BACK
The full list of contents of the CD-Rom "CERN Official Documents" can
be found here.
In general, the firm "shall" , but CERN "will". Try to avoid "should".
Since the Technical Specification is mainly an engineering document, it is preferable to be consistent throughout and use the abbreviations for units in the text, e.g. 27 km tunnel, and not to intermittently, e.g. in the Abstract and description, put 27 kilometres, although this is perfectly correct English.
Use of capital letters
In both headings and text, capital letters are used for names of persons,
organisations, documents, but not events, e.g. bidders' conference.
Main headings (heading 1) are written completely with capitals. In
all other headings (heading 2 to 4) only the first letter is capital.
Glossary of standard terms (please follow convention for use of capitals)
commercial documents (not tender documents)
Tender Form or Price Enquiry Form
Instructions to Bidders
list of firms
cover letter
Contract (>750 kCHF)
Order (<750 kCHF)
Conforming Bid
technical documents
Market Survey
Technical Description
Qualification Criteria
Technical Questionnaire
Invitation to Tender (refers to the complete set of all documents sent
to firms)
Technical Specification
Price Enquiry
Tender
The following words take a capital in certain cases, i.e. bidder (for
the
Bidder use capital B, for a
bidder or bidders in general use lower case b).
bidder
contractor (not supplier or manufacturer)
firm
consortium (applied to any bidder who is a combination or joint venture
of two or more firms
acting as partners, but not sub-contractors)
The main object of the specification should not have capitals in the
text, but can be defined with a
capital e.g. the instrumentation wires, hereafter referred to as the
"Wires".
For bullet lists there are two formats:
The toolbar
Three
easy steps for the submission of LHC Market Surveys and Calls
for Tender (html)
Styles
to be used for the LHC Technical Specification
(html)
Digest
of ISO/IEC Directives Part3 "Rules for the structure and drafting of International
Standards" (pdf)
Abstract
of the purchasing procedures (html)
List
and Summaries of TIS Safety Documents” TIS/DI 97-46
(html)
LHC
Quality Assurance Plan documents (html)
Preparing
a list of drawings (html)
Saving
part of a drawing into a new file (html)
CERN
Official Documents CD-ROM
E. Bryant & M. Mottier 2001-04-25